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Foil Insulation

Compare Foil Insulation to Prodex Total Insulation


  1. Compare Standard Foil Insulation to Prodex Total
  2. Foil Single bubble vs Double Bubble Foil Insulation
  3. Foil Only Radiant barriers
  4. Prodex Total Difference
  5. How Foil Insulation Works - 3 Modes of Heat Transfer

Click to enlarge

Foil Only               Single bubble Foil         Double Bubble Foil          Prodex Total

Foil insulations and Prodex Total are both suitable for metal buildings, pole barns, homes, attics, roofs, walls, crawlspaces, garages and more - Providing R-value, a radiant heat barrier and vapor barrier protection.

The Quality of the Core Makes the Difference

Take a look at the photos above. Even if you didn't know anything about regular single and double bubble foil insulations or Prodex Total, which one would you choose? The obvious choice is Prodex Total. It has a high quality core that keeps its shape when exposed to forces. Prodex Total has a nominal thickness of 5mm (13/64 inch) closed cell polyethylene foam covered on both sides with .0012 (00.03mm) aluminum foil facing. Under pressure, the Prodex micro-cells and do not collapse -- With a pressure of 6 PSI Prodex compresses just 6%. When the load is relieved it takes back its initial shape. The density of the foam is between 1.25 lb/ft (sq) - 1.87 lb/ft (sq). This gives the material real body. 

Standard foil insulation is composed of either one (single bubble) or two (double bubble) layers of air bubbles sandwiched between two metalized surfaces. Once either is punctured, it collapses. Single bubble has a nominal thickness of 5/32 inch. Double bubble measures 5/16 inch. These measurements bear little resemblance to the effective measurement of the products (see photos above).

Compare Single Bubble to Double Bubble Foil Insulation

We see little difference between the performance of single and double bubble foil insulation. The latter simply has a second layer of air bubbles (A balloon with more air). Although we strongly recommend Prodex Total over either, if your budget doesn't allow you to purchase the quality of Prodex, we suggest you order a foil insulation single bubble rather than a double bubble. You'll get virtually all the benefits of the double bubble while saving money. We do not offer foil double bubble because we aren't able to justify its pricing relative to Prodex Total or single bubble. 

Foil Only Products - Not Insulation

Typically perforated and composed of two metalized surfaces with a mesh woven in for strength. This is a radiant barrier only - It is not a vapor barrier - It is not insulation.

 Prodex Difference: Energy Star Qualified : ICC-ES Recognized : R-value 16 unaffected by humidity : Prevents condensation : Prevents 97% of radiant heat transfer : Vapor barrier : Elastic : 19dba contact noise reduction : 90 degree celsius (194 fahrenheit) contact temperature rating : UV resistance : Does not promote mold or mildew : Does not provide for nesting of rodents, bugs or birds : Seals around nails (no leak) : Reflective aluminum foil on each side of 5mm (13/64) closed-cell polyethylene foam center : Keeps its shape over time (doesn't collapse) : Rippled surface increases airflow : Member of US Green Building Council - Made with 100% recyclable virgin raw materials : Over 2 billion square feet sold worldwide. Click to compare to other insulationsProdex Reviews : Click for installation instructions.

Prodex Total Insulation: One solution for Cold, Heat and Condensation = Reflective Insulation (R-value 16) + Radiant barrier + Vapor Barrier.

How Foil Insulation Works - 3 Modes of Heat Transfer

There are three modes of heat transfer: Conduction, Convection and Radiation (infra-red). Of the three, radiation is the primary mode, conduction and convection are secondary and come into play only as matter interrupts or interferes with radiant heat transfer. As matter absorbs radiant energy, it is heated, develops a difference in temperature, and results in molecular motion (conduction in solids) or mass motion (convection in liquids and gas).

All substances, including air spaces, building materials, such as wood, glass, plaster, and insulation obey the same laws of nature, and transfer heat. Solid materials differ only in the rate of heat transfer which is mainly affected by differences in density, weight, shape, permeability and molecular structure. Materials which transfer heat slowly can be said to resist heat flow.

Conduction is Direct Heat Flow Through Matter

Conduction results from actual physical contact of one part of the same body with another part, or of one body with another. For instance, if one end of an iron is heated, the heat travels by conduction through the metal to the other end, it also travels to the surface and is conducted to the surrounding air, which is another, but less dense, body. An example of conduction through contact between two solid is a cooking pot on the solid surface of a hot stove. The greatest flow of heat possible between materials is where there is direct conduction between solids. Heat is always conducted from warm to cold, never from cold to warm, and always moves via the shortest and easiest route.

In general, the denser a substance, the better conductor it is. Solid rock, glass and aluminum, being very dense, are good conductors of heat. Reduce their density by mixing air into the mass and their conductivity is reduced. Because air has low density, the percentage of heat transferred by conduction through air is comparatively small. Two sheets of aluminum foil with about one inch of air space in between weight less than one ounce per square foot. The ration is approximately 1 of mass to 100 or air, most important in reducing heat flow by conduction. The less dense the mass, the less will be the flow of heat by conductions.

Convection is the Transport of Heat Within a Gas or Liquid

Convection is caused by the actual flow of material itself (mass motion). In building spaces, natural convection heat flow is largely upward, somewhat sideways, no downwards. This is called "free convections".

For instance, a warm stove, person, floor, wall, etc. loses heat by conduction to the cooler air in contact with it. This added heat activates (warms) the molecules of the air that expands, making it less dense, an rise. Cooler, heavier air rushes in from the side and below to replace it. The popular expression "hot air rises" is exemplified by smoke rising from a chimney or cigarette. The motion is turbulently upward, with a component of sideways motion.

Convection may also be mechanically induced as by a fan. This is called "forced convection".

Radiation is The Transmission of Electromagnetic Rays Through Space

Radiation, like radio waves, is invisible. Infrared rays occur between light and radar waves, (between the 3 - 15 micron portion of the spectrum). Henceforth, when we speak of radiation, we refer only to infrared rays. Each material whose temperature is above absolute zero (–459.67 °F) emits infrared radiation including: the sun, icebergs, stoves or radiators, humans, animals, furniture, ceilings, walls, floors, etc.

All objects radiate infrared rays from their surfaces in all directions, in a straight line, until they are reflected or absorbed by another object. Traveling at the speed of light, these rays are invisible and they have NO TEMPERATURE, only energy. Heating an object excites the surface molecules, causing them to give off infrared radiation. When these infrared rays strike the surface of another object, the rays are absorbed, and only then is heat produced in the object. This heat spreads throughout the mass by conduction. The heated object then transmits infrared rays from exposed surfaces by radiation if these surfaces are exposed directly to an air space.

The amount of radiation emitted is a function of the EMISSIVITY factor of the source's surface.

Emissivity is The Rate at Which Radiation (Emission) is Given Off

Absorption of radiation of an object is proportional to the absorptive factor of its surface, which is the reciprocal of its emissivity.

Although two objects may be identical, if the surface of one were covered with a material of 90% emissivity, and the surface of the other with a material of 5% emissivity, there would be a drastic difference in the rate of radiation flow from these two objects. This is demonstrated by comparison of four identical, equally heated iron radiators covered with different materials. Paint one with aluminum paint and another with ordinary enamel. Cover the third with asbestos and the forth with aluminum foil. Although all have the same temperature, the one covered with aluminum foil would radiate the least [lowest (5%) emissivity]. The radiators covered with ordinary paint or asbestos would radiate most, because they have the highest emissivity (even higher than ordinary iron). Painting over the aluminum paint or foil with ordinary paint changes the surface to 90% emissivity. Materials whose surfaces do not appreciably reflect infrared rays, such as paper, asphalt, wood, glass and rock, have absorption and emissivity rates ranging from 80% to 93%. Most materials used in building construction like brick, stone, paper, and so on, regardless of their color, absorb infrared radiation at about 90%. It is interesting to note that a mirror of glass is an excellent reflector of light but a poor reflector of infrared radiation. Mirrors have about the same reflectivity for infrared as a coating of black paint.

The surface of aluminum has the ability NOT TO ABSORB, but REFLECT, 95% of the infrared rays which strike it. Since aluminum has such a low mass to air ratio, very little conduction can take place, particularly when only 5% of the rays are absorbed.


Hold a sample of ALUMINUM FOIL close to your face, without touching. Soon you will feel the warmth of your infrared rays bouncing back from the SURFACE. The explanation: The emissivity of the heat radiation of your face is 99%. The absorption of the aluminum is only 5%. It sends back 95% of the rays. The absorption rate of your face is 99%. The net result is that you feel the warmth of your face reflected.


In order to retard heat flow by conduction, walls and roofs are built with internal air spaces. Conduction and convection through these air spaces combined represents only 20% to 35% of the heat which passes through them. In both winter and summer, 65% to 85% of the heat that passes from a warm wall to a colder wall or through a ventilated attic does so by radiation.

The value of air spaces as thermal insulation must include the character of the enclosing surfaces. The surfaces greatly affect the amount of energy transferred by radiation, depending on the material's absorptivity and emissivity, and are the only way of modifying the heat transferred across a given space. The importance of radiation cannot be overlooked in problems involving ordinary room temperatures.

The following test results illustrate how heat transfer across a given air space may be modified. The distance between the hot and cold walls is 1 1/2" and the temperatures of the hot and cold surfaces are 212 degrees and 32 degrees respectively. In CASE 1, the enclosing walls are paper, wood, asbestos or other material. In CASE 2, the walls are lined with aluminum foil. In CASE 3, two sheets of aluminum are used to divide the enclosure into three 1/2" spaces.

 Note: 65% (206) BTU's of the total BTU's going through the wall space is radiation.

*Note: Aluminum has 3% to 5% emissivity.

Reflection and emissivity by surfaces can ONLY occur in SPACE. The ideal space is any dimension 3/4" or more. Smaller spaces are also effective, but decreasingly so. Where there is no air space, we have conduction through solids. When a reflective surface of a material is attached to a ceiling, floor, or wall, that particular surface ceases to have radiant insulation value at the points of contact. Therefore, care must be exercised, when installing FOIL INSULATION, that it be stretched sufficiently to insure that any inner air spaces are properly opened up and that metal does not touch metal. Otherwise, conduction through materials can occur.

February 22, 2014

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