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Reflective Insulation Material

 

Reflective insulation material is a low emissivity surface. The lower the "E" the better in preventing radiant heat transfer (The primary source of heat-flow). Prodex AD has an "E" measurement of 0.03. This correlates to preventing 97% of radiant heat transfer. It has not one, but two low emissivity reflective surfaces surrounding its core. Prodex Total 48 Inch = 13/64 inch, 5 mm closed cell polyethylene foam covered on both sides with .0012-inch (00.03mm) aluminum foil facing.

 One reflective surface vs Prodex AD5 (Two low "E" surfaces surrounding its core).
Reflective insulation materials have become a standard component of total insulation system design in both new construction and retrofits. Using reflective insulation materials for either home or metal building will increase the comfort level inside, protect against condensation and save on energy costs. 
While other types of insulation are made to resist or impede the flow of warm air, reflective insulation materials reflect back radiant (infra-red) energy from the sun so it does not penetrate the building. These materials also reflect back radiant heat inside the house so it does not escape. The concept is simple: each unit of radiant heat energy that is reflected away from your home in summer and each unit reflected back inside during winter means less operation of your air conditioning and heating systems, less wear and tear on your equipment, and less money you pay in utility costs.
Reflective Insulation materials:
  • Take Advantage of low thermal conductivity of air.
  • Have enclosed air spaces with emmitance surfaces
  • Have a mass insulation component in many cases (closed cell polyethylene foam for example).
  • Foils have emmitances in the range of 0.03 to 0.05 (the lower the better). The lower the e the greater the percentage of radiant heat can be blocked. Prodex AD 5 = .0.03 emissivity.
The R-values of reflective insulations and mass insulation are based on the same fundamental equations.
What is Reflective Insulation Material?
Reflective insulation materials are commonly made of either foil attached to some sort of backing material. The better performing reflective insulations will have or two layers low emissivity foil surrounding closed cell polyethylene foam. Our Reflective Bubble Reflective product (low-cost alternative to Prodex AD5) has its two reflective surfaces surrounding mylar bubbles.
History
Reflective insulation materials are a commercial spinoff of the NASA Apollo Space Program. NASA used a reflective foil covering to create a radiant barrier for both the spacecraft and space suits to reflect the intense heat of the sun away from the astronauts by day and to reflect internal heat back inside the capsule or space suit at night for warmth. NASA estimates that "Using conventional insulation, a space suit would have required a 7-foot-thick protective layer." Reflective insulation material brings this radiant barrier technology to consumers for all types of building applications.
How Reflective Insulation Materials Works
Radiation is the transfer of heat (infra-red radiant energy) from a hot surface to a cold surface through air or a vacuum. Radiation is the dominant method of heat transfer in a building accounting for 65-85 percent of all heat transfer through walls, ceilings, attic and floors. Reflective insulation is an effective barrier against radiant heat transfer because it reflects back almost all of the infrared radiation striking its surface and emits very little of the heat conducted through it. Reflective insulation products also incorporate trapped air spaces as part of the system to retard the convective flow of heated air the way fiberglass insulation does. The total thermal performance of the reflective system varies with the size and number of enclosed reflective spaces within the building cavity.
The thermal resistance of insulation is measured in R-value, or resistance to the movement of heated air by convection. The higher the R-value the more effective the insulation will be in resisting convective heat transfer. R-value does not measure an insulation's ability to resist radiant heat. Mass insulation like fiberglass or foam board primarily slows convective heat transfer. Click for comparing reflective insulations.
In contrast, reflective insulation material facing an airspace like an attic, wall cavity, or crawlspace creates a radiant heat barrier. Some foil products reflect back 97% of radiant energy that strikes it. The generally accepted definition of a radiant barrier system specifies that the reflective material face an open air space. Radiant barriers that have no central layer of foam or bubbles to trap air are not insulation per se, and by definition, have no R-value. The idea is that a radiant barrier facing an enclosed air space (like an attic or a wall cavity) becomes a "reflective insulation" with a measurable R- value. Reflective insulation materials are most effective in reducing the downward flow of heat through the roof in summer and through the floor in winter. Reflective insulation systems are typically located between roof rafters, floor joists, and wall studs.
Reflective insulation material is effective in floor systems above unheated basements and ventilated crawl spaces. Heat is lost through floors primarily by radiation (up to 93%). When reflective insulation is installed in the ground floors and crawl spaces of cold buildings, it prevents the indoor heat rays from penetrating down, reflecting the heat back into the building, thereby warming the floor. Since aluminum is non-permeable, it is unaffected by ground vapors. A properly installed reflective insulation system in the floor will act as a vapor barrier, significantly retarding penetration of ground moisture into the house above. 
Standard Insulation (Fiberglass) vs Reflective Insulation (Prodex) in basements and crawlspaces.
Don’t use fiberglass insulation in basements or crawlspaces: Moisture problems in basements have lead experts to recommend against using fiberglass batt or blanket insulation in a basement. The old standard installation of fiberglass batt insulation between framed stud walls on the basement interior with a vapor barrier over the studs is no longer recommended because of excessive problems with mold, mildew, decay and rot. To maintain its effectiveness, fiberglass must not be exposed to high-moisture conditions such as a damp basement. Moisture will negate the insulation value of fiberglass batts and promote mold and mildew which degrade indoor air quality. Installing a vapor barrier over the interior of the fiberglass will prevent the foundation walls from drying to the interior, a problem with mitigating capillary rise, groundwater leakage and construction moisture. Batts with no vapor barrier will not be effective either as interior humidity will still be a problem.
Benefits of Using Reflective Insulation Materials
  • Unaffected by humidity with lower moisture transfer and absorption rates than mass insulation - no mildew, mold or fungus growth
  • No significant mass to absorb and retain heat
  • Light weight, very strong and easy to install
  • Moisture-proof - will not allow moisture to pass through in either direction
  • Eliminates condensation within the ceiling and walls when properly installed as a vapor barrier
  • Very low emittance values "E-values" (typically 0.03 compared to 0.90 for most insulation) which significantly reduces heat transfer by radiation
  • No change thermal performance over time due to compaction, disintegration or moisture absorption - common concerns with mass insulation
  • Easier to install than fiberglass - can be stapled, nailed, glued or sewn
  • Safer for workers to install than fiberglass - there are no fibers to breath or cause skin irritation, or eye irritation
  • Nontoxic and non-carcinogenic - does not irritate the skin, eyes, or throat and contains no substances which will out-gas
  • Carries a Class A / Class 1 Fire Rating
  • Radon retarder - will limit radon penetration through the floor
  • Not a nesting material for rodents, birds or insects
  • Attractive in areas where the insulation shows such as in a metal building
  • Reduces the "black globe effect" in animal confinement buildings
  • Energy Savings - Research conducted by the Florida Solar Energy Center (FSEC) has shown that the installation of a radiant barrier can have significant economic benefits. Attics account for approximately 22 percent of the heat gain in a typical Florida house. Installing an attic radiant barrier will reduce heat gain through the roof by about 40 percent. This equates to a savings of 8 to 12 percent on the annual electricity costs for air conditioning in a typical Florida home. The summer peak energy use savings was as much as 27%. This study also showed that the average peak reduction from the radiant barrier system was three times a great as that produced by added insulation (a change from R-13 to R-19).
Certifications
Reflective insulation materials (like other building products) carries certifications to ensure that it meets building code requirements. Look for insulation that is ICC-ES recognized and Energy Star Qualified.
ICC-ES is a nonprofit organization that does technical evaluations of building products, components, methods, and materials. ICC-ES evaluation reports provide evidence that products and systems meet code requirements. Their reports on code compliance are available free of charge to code officials, contractors, architects, engineers, and anyone else with an interest in the building and construction. Request a copy of ICC-ES reports at their website: www.icc-es.org/Evaluation_Reports/index.shtml.
ENERGY STAR is a joint program of the U.S. Environmental Protection Agency and the U.S. Department of Energy designed to help people save money and protect the environment through rating energy efficient products and practices. Products that are rated by this program will be marked with an Energy Star.
Installaling Reflective Insulation Materials
There are many areas throughout a home to install reflective insulation materials. They include the attic, walls, floors, ceilings, roof, basement, garage and crawl space. Insulating these areas with reflective insulation can save you money and increase your living comfort.
To lessen heat flow by convection, a reflective insulation, with its multiple layers of low emissivity films and enclosed air space, is positioned in a building cavity (stud wall, furred-out masonry wall, floor joist, ceiling joist, etc.) to divide the larger cavity (3/4" furring, 2" x 4", 2" x 6", etc.) into smaller air spaces. These smaller trapped air spaces reduce convective heat flow. Reflective insulation can be used alone or combined with other types of insulation to complete the building insulation system.
Other common uses for reflective insulation materials: Attics, duct wrap, metal buildings, radon barrier, pole barns, and more...
 
 

 

 

 
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